The Tan Lane Foundry

2015 viewCore Oven
Left: 2015 view of north eastern corner of site showing re-routed footpath still remaining.
Right: Core oven: used to bake and harden cores made from sand
mixed with a binder. Removed around 1950, when chemical sand setting
was introduced, using sodium silicate and CO2
Monometer cupolette.Baker Perkins Shotblaster
Left: Monometer cupolette.
Right: Baker Perkins Shotblaster installed 1959.
View of part of the Machine shopMachine shop, infront of foreman's office
Left: View of part of the Machine Shop.
Right: Machine shop, infront of foreman’s office.
Cast aluminium pulley wheelCastings, having been lifted over boundary fence, being loaded by railway personnel
Left: Cast aluminium pulley wheel and view alongside building towards railway line & King’s Asphalt.
Right: Castings, having been lifted over boundary fence, being loaded by railway personnel with truck mounted hand crane onto low height railway wagon.
Use of Sparrows mobile craneView of same cast aluminium pulley looking in opposite direction
Left: Use of Sparrows mobile crane to lift casting prior to loading on
W T J Eastmond lorry. Pat Rogers (Right) Mr Venn (Left)
Right: View of same cast aluminium pulley looking in opposite direction towards foundry building. The vehicle may be a company van but the registration letters are for south east London.
Two small CupolettesTwo gear-pattern fly-cutters
Left: Foundry Trade Journal May 5th 1983 (Apologies for image quality): The Tan Lane Foundry housed 2 small Cupolettes, one being of a type advertised in a number of Suppliers’ Catalogues prior to the First World War.
Right: Foundry Trade Journal 5th May 1983 (Apologies for image quality): Two gear-pattern fly-cutters, one extreme right similar to one installed at the Bodley Foundry.

Map of the Tan Lane siteThe need to relocate the Foundry from Waterbeer Street to another site came about when Exeter Town Council (as it was then) sent a Notice of Compulsory Purchase to the Company’s offices sometime in 1935 – see The Waterbeer Street Foundry page.

After much searching an area of ground at the end of Tan Lane was considered suitable. The Tan Lane site had originally been a pit, firstly where sand and clay was extracted for a small pottery (Hart & Moist) which used to be in the sheds between the Meter Works and the railway. The pit was later filled in with rejects from the pottery.

Aerial view of Tan Lane foundryThe owners of the site were the Great Western Railway. The plan shown shows that originally a footpath crossed the triangular plot and a sum of £550 was agreed for the purchase of the property, subject to the Town Council agreeing in principal to its proposed use and with the company agreeing to pay for the re routeing of the footpath, again subject to agreement with the Town Council.

After some haggling it was agreed to re route the path along the eastern (where it is to this day) boundary and the westwards along the southern boundary thus keeping the northern boundary clear should ever a railway siding be required to the works.

Charges for purchase of land
Charges for purchase of land from G.W.R. for Foundry & Works
     Letter from G.W.R. re purchase of land
Letter from G.W.R. re purchase of land and matter of re-routeing footpath and agreement of purchase price

To a foundry water and wetness are a major hazard and although it was known that the St Thomas area had floods from time to time the levels were checked and it was predicted that there could be occasions when the works might be surrounded by floods, but the site would be above this water level – this later proved, in the 1950s when the area flooded, to be correct and the works stayed above the water.

Notice to buildOn the 28th April 1937 C.J. Newman, Exeter Town Clerk, wrote to the Company confirming that the Town Planning Committee had approved the erection of Foundry Buildings, Offices etc on the land the Company had purchased. A George Perry was appointed Clerk of Works; he was aware of the prior use of the site and ensured that all foundations were put on concrete rafts to avoid any subsidence that might occur. The Architects for the whole project was F.W. Beech A.R.I.B.A of 16 Southernhay West, Exeter.
Site Plan - Floor-plan - Elevation-plan

M.T. Sleeman & Sons’ estimate for the erection of buildings, as per the plans, was submitted on the 19th October 1938, for £10,797.00 and was accepted.

Minor hiccups such as drainage, width of footpath and use of a culvert were overcome and as far as can be established the construction of the Foundry, including machine shop, smithy, pattern makers’ shop and offices as per the plans went ahead without significant problems being experienced, the new buildings being completed in June 1939. Removal of equipment from Waterbeer Street took several weeks.

Great Western Railway Scammell Iron HorseThe removal was interesting, several quotes had been sought and the cheapest turned out to be the Great Western Railway. The achieved this by having a 3-wheeled petrol driven colt to which they could attach trailers and also using horse drawn flat carts. The point being that for many items the time involved was mostly in loading and unloading so the mechanised unit could serve three trailers, two loading/unloading, one in transit, and while the carts took longer for the journey the cost of standing time was so much less it saved more than the extra time in transit, also the uphill part was with the cart unloaded. It was at the same time that the company had opened a Showroom in Queen Street at the (then) new Central Station where it remained until 1957 when it relocated to 19 North Street (where it is still.)

Operations at the new foundry commenced in late July, early August and the new cupola being put to its first use on or before the 19th August 1939.

Wartime

It has to be said that coverage of the activities of the foundry from September 1939 through to the end of the War can be best described as sparse. Chapter 8 of the Golden Hammer manages to sum up the commercial activities during that period in one paragraph. There are few sources available to glean further information from. Dad’s personal notes do elaborate on the requisitioning of part of the premises.

Folland logoView showing warehouse
Left: Folland logo, Right: 1947 aerial view showing the ‘temporary’ warehouse
Orders for jigs in the Order BookOrder for Beaufighter parts
Left: Order for jigs, Right: Order for Beaufighter parts
both from a wartime order book
Bristol BeaufighterAdvert for Bird's of Bristol
Left: Bristol Beaufighter.  Right: Advert for Bird’s Gears, Bristol
(from Grace's Guide to British Industrial History')

Being in new premises, various ministries kept looking at us for dispersal of other factories. Eventually they decided that Folland Aircraft of Hamble, Hants should take part of the site... This relieved us of fire watching, as they had a night shift. They made aeroplane wings. They were in occupation at the time of the Blitz on May 3 - 4 1942 (on Exeter). The raid was prolonged and severe, fortunately the works only suffered damage from shrapnel and was quickly repairable. One unexploded bomb was later found in the embankment of the railway, not far from the foundry site and had it gone off the works would have suffered considerably.

At that time the warehouse for the heating and plumbing side of the business occupied much of the machine shop building. To make room for Follands and still continue working a new ‘temporary’ warehouse was hastily constructed beyond the end of the foundry building using G & K’s own labour and materials - a corrugated iron roof on trusses of welded tube. It remained in use right up to the final closure of the Tan Lane site.

Throughout the war the works operated without interruption, however the works of F L Parkin in Bonhay Road, Exeter were not so fortunate and a little bit more information may be gleaned from their own History.

It would seem that Parkins already had outline plans to rebuild the foundry on its original site but the complete wartime destruction of the foundry was obviously not anticipated and as a consequence of this an agreement between G & K and Parkins was drawn up and Parkin rented G & K’s facilities. Castings were produced from their own patterns and charged on the basis of weight. Using the words from Parkin’s History:-

“This arrangement alleviated Parkin production problems, at least in the short term. The advantage for Garton & King was that it provided an additional source of revenue at a time when their own facilities in their new larger foundry were underused. Unlike Parkins, their work was not essential to the war effort and they suffered a greater loss of manpower to conscription. This, and probably declining domestic markets in the war years, resulted in their new cupola running at significantly lower capacity than would otherwise have been the case.”

By 1946 the situation began to change and G & K’s business began to increase and the required full use of their facilities. The result was that G & K took over Parkin’s skilled moulders, initially on the understanding that when Parkins had rebuilt their foundry they would return to their original employer; however the rebuild never came about and so these employees became permanent members of the G & K workforce – a real benefit to G & K. It has to be said this was not a one sided gain as without a foundry Parkins would have had to entertain making its foundry workforce redundant. It is stated that G & K continued to manufacture Parkin castings until the early 1950s.

The only other source that gives any indication of work carried out during the war can be gleaned from Foundry Order Books – an image is shown for a requirement for parts for the Beaufighter Aircraft and much sub contract work was carried out by the Company for W H Bird & Sons, St Phillips, Bristol.

In an interview Dad was once stated as saying that “During the second world war we made parts for tanks and other armoured vehicles and for some of the landing craft used in Malaya.

Original site and footpathAlthough the siding onto the Foundry site never materialised I have included some images not seen before showing goods being loaded onto railway wagons and (left) a very fuzzy ‘still’ from some film my father took in the late 1930s showing the site before development with the footpath running diagonally across it, you can make out a man and his dog walking along the footpath towards the camera – to get your bearings refer to the aerial photographs (top of the page) and note the position of the large house on the far side of the site which is the building surrounded by allotments to the south west of the Foundry.

To complete the history of the Tan Lane Iron Foundry Site I can now refer to two documents, one was a Statutory Declaration confirming the realignment of the Public footpath (as seen on the plan at the top of this page) and signed by my father and the Conveyance dated the 5th October 1979 confirming the sale of the property, which included the realigned footpaths on the east and south of the site, to, in the first purchaser the Sun Alliance and London Assurance Company and in turn to the second purchaser, Willment – Lescren Developments Limited of Isleworth Middlesex. The sale of the site for the sum of £80,000 brings to an end the forty one year ownership of this property by Garton & King Ltd but with the benefit of a slight increase of value to the original £550 paid to the Great Western Railway for the site in 1938.

1979 Footpath Realignment Declaration
Footpath Realignment Declaration 1979
    The Conveyance (1)   The Conveyance (2)
The Conveyance to the new owners in 1979

Newspaper article - fireAlthough usually not particularly newsworthy, the Tan Lane Foundry did get itself into the local paper when during maintenance work over a weekend a fire started in the single storey building housing the tar-filled trays in which the municipal castings destined for use in the roads were dipped. Luckily the fire was extinguished before it could reach the adjacent office area! (photo)

I was able to discover that after closure the Foundry was demolished by Barry Olds Demolition & Salvage probably about 1979 / 1980. Although this former Exmouth Company still trades as Demolition Contractors, there are unfortunately no images of this event. I have spoken to Barry Olds who informed me that the task proved to be far more involved than was first thought and additional equipment had to be brought in to break up and remove the thick concrete rafts that were constructed back in the late 1930s to avoid subsidence.

Virtually no evidence of the site’s former use now remains, as is shown in the uppermost colour image on this page

Readers who worked for the company at Tan Lane or those that are just generally interested in the Works Layout (as planned by Henry Holladay and his father and drawn out by F.W. Beech (Architect & Surveyor) A.R.I.B.A. in July 1938) can view the enlarged drawings.
Site-plan - Floor-plan - Elevation-plan

I welcome any comments or observations. I would greatly appreciate sight of any photographs of the Works taken at Ground Level at any time in its existence – see the About Me page for Contact Details.

Updated January 2021
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